Advanced Vertical EPS & Calcium Silicate Board Wall Panel Machine

Wall Panel Machine Overview

The Vertical Type Wall Panel Production Line is a high-efficiency, multi-functional system designed for the manufacturing of composite heat-preservation panels. By integrating advanced Siemens PLC automation with precision hydraulic molding, this line produces high-strength sandwich panels with Calcium Silicate face boards or solid/hollow lightweight panels. Its vertical molding technology ensures superior structural integrity and a refined finish, meeting the highest standards of modern prefabricated construction.

Core Technical Features

• Siemens-Powered Automation: The entire production cycle is managed by a German Siemens PLC system, offering intuitive HMI (Human-Machine Interface) and robust failure diagnostics.

• Proprietary Lightweight Mixing (1600L): A specialized R&D design focused on preventing material segregation. Features a high-torque 15KW motor to handle viscous lightweight slurries with ease.

• Versatile Molding Flexibility: Rapidly adjust for different thicknesses (50-200mm) and lengths (2-3m). Capable of producing panels with or without face boards to suit various regional building codes.

• Precision Hydraulics: High-accuracy hydraulic components ensure tight mold sealing, preventing leakage and ensuring sharp, clean panel edges.

Production Capacity (Per Batch)

• 75mm Thickness: 46 pcs

• 100mm Thickness: 36 pcs

• 150mm Thickness: 26 pcs (Optimized for 600/610mm Widths)

Technical Parameters of Wall Panel Molding Machine

Integrated Production Workflow

• Precision Batching & Mixing: High-homogeneity mixing of EPS, cement, and additives.

• Automated Grouting: Dual-speed injection for optimized mold filling.

• Mould Turnover & Conveying: Intelligent mechanical handling to streamline the cycle.

• Controlled Curing & Demolding: Synchronized demolding for consistent panel dimensions.

Main Equipment

1. Silo
2. Screw Conveyer
3. Mixer (with Powder Measuring System and Steep Making Machine)
4. Automatic Slurry Injection Pump
5. Slurry Infusing Platform
6. Vertical Type Molding Machine
7. Demoulding Area Pushing Cart
8. Mould Installation Area Pushing Cart
9. Slurry Injection Pushing Cart
10. Transferring Pushing Cart
11. Composite Ferry Cart
12. Vertical Overturn Cart
13. Automatic Demoulding Machine
14. Wall Panel Separator
15. Demoulding Auxiliaries
16. Mould Installation Auxiliaries
17. PLC Controller
18. EPS Silo
19. Boiler
20. EPS Pre-expander
21. Forklift